Control. Monitor. Maximize Productivity. The Revolution in CNC Machining in Your Shop Today! SolidCAM's iMachining revolutionizes CNC milling with its patented technology, delivering cycle time reductions of 70% or more and extending tool life by over 5 times. The integrated Technology Wizard automatically calculates optimal cutting conditions, ensuring efficient and precise machining for every project. The Future of CAM
SolidCAM – Overview 2 Patented iMachining: “Truly Amazing” This is what customers, machine tool manufacturers and tooling companies alike say about iMachining. The revolutionary iMachining CAM module, fully integrated in SOLIDWORKS, will make you and your CNC machines more profitable and more competitive than ever before. Unique Technology Wizard SolidCAM’s iMachining has the exclusive patented iMachining Technology Wizard, the industry’s first and only Wizard that automatically calculates optimal cutting conditions for every segment of the iMachining toolpath. The Wizard provides synchronized values of feed rate, spindle speed, axial depth of cut, cutting angles and chip thickness based on the mechanical properties of the workpiece and tool, while also taking into account the technical limits of the CNC machine. The "iMachining level slider" lets the user choose from 8 selectable levels, to automatically adjust for “real-world” fixture, tool holding and machine conditions. The slider makes it easy to overcome standard problems with spindle rigidity, fixture rigidity and cutting tool stability. All SolidCAM customers worldwide, who use iMachining, are enjoying immense savings and have gained a real competitive advantage. The Revolution in CNC Machining ù Increased productivity due to shorter cycles times - 70% savings and more! ù Dramatically increased tool life – 5 times and more ù Unmatched hard material machining ù Outstanding small tool performance ù 4-axis and Mill-Turn iMachining ù Automatic, optimal feeds and speeds ù High programming productivity ù Shortest learning curve in the CAM industry Imagine putting the Knowledge and Experience of Hundreds of CAM and CNC Masters in the Palm of Your Hand – Experience iMachining’s Exclusive Wizard & Toolpath! iMachining 2D
www.solidcam.com 3 Distinctive & Proprietary iMachining Toolpaths! Morphing Spirals – iMachining uses an advanced, patented morphing spiral that gradually conforms to the geometry of the feature being machined rather than a conventional offset toolpath. This maximizes tool to stock contact or "tool in the cut" time. Channels and Moats: Divide & Conquer – In order to most efficiently attack large areas of material removal as well as stand-alone islands, they are separated or subdivided into smaller sections using iMachining’s patented Moating technology. This maximizes the continuous morphed spiral cutting. Eliminate Wasted Time & Motion – iMachining toolpaths only cut the stock that needs to be removed, eliminating "air cuts". From the initial approach, right to the last cut, rest material tracking ensures every toolpath is always efficiently cutting material. iRough, iRest, iFinish and Multi-tool Technologies ù Combined roughing, finishing and rest material functionality in one single job. ù Multi-tool: Easily define and edit related jobs that use multiple tools, all from within a single interface. Geometry and Levels are synchronized and rest material is tracked automatically. ù iRough + iFinish: Optimized roughing and finishing in the same job with the same tool. Ideal for prototyping and the machining of soft materials. ù iFinish: Suitable for hard materials and precise machining with separate tool for finishing floors and walls. ù Optimized rest roughing and bottom finishing of 2.5D features with various strategies. ù Automatic recognition and removal of rest material remaining through the drill tip. Most efficient iMachining Morphing Spirals toolpath Moating: Intelligent Division of Areas to maximize Morphed Spirals SolidCAM – The Solid Platform for Manufacturing
SolidCAM – Overview 4 iMachining 2D's Feature Recognition technology detects and defines the part machinable features by utilizing the solid model data, with minimal input from the user. Feature Recognition Modes ù Faces: Smart Face technology builds chains by just the simple selection of faces. Entire pocket features and their levels, which can consist of varying depths, are recognized automatically. ù Chains: Machinable areas are recognized by chains in combination with the solid model data. Perfect for features not having a floor face to select, such as when milling through pockets and side profiles. ù Outside Feature Recognition: Machinable stock surrounding the target is recognized and its levels are detected automatically. ù Chains without Feature Recognition: Option to use SolidCAM's standard chaining method, without iMachining's Recognition and Protection functionality. Technology that simplifies the Geometry definition process by a remarkable extent Chains Recognition for Side Profiles Outside Feature Recognition Faces Recognition Chains Recognition for Through Pockets iMachining 2D WITH FEATURE RECOGNITION
www.solidcam.com 5 Recognition + Protection Taking into account the Stock/Updated Stock and Target models, iMachining 2D automatically: ù Detects and avoids part features that create undercut areas ù Detects and extends stock material in open pocket areas ù Detects rest material at every stage of the machining process ù Protects the solid geometries against cutting tool collisions Dynamic Display of Depths and iMachining Region iMachining generates and displays a preview of the machinable regions and their levels. The machining geometry can have varying depths and its preview is dynamically updated on job editing, all of which can be visualized in the SOLIDWORKS Graphics Area. Ɓ We discovered that SolidCAM reduced our NC programming time by half. On our previous CAD/CAM system, we had to substantially edit G-codes to make the program operate. Now, with SolidCAM, the post processor produces perfect NC-code, making it far simpler and quicker to produce a new CAM program." Bob Luck, Alcon Components Ltd Ɓ We have found all the claims for iMachining to hold true for our applications in Dixons Surgical – incredible tool life, faster cycles, lighter cutting loads reducing vibration in poor work holding situations (mill-turn), and protection of small diameter cutters. The user interface is very clear and simple, and programming iMachining is faster than traditional strategies." Jay Dixon, Dixons Surgical Instruments iMachining's Faces Recognition: Features that make undercut areas are handled with ease SolidCAM – The Future of CAM
SolidCAM – Overview 6 iMachining 3D provides amazing 3D machining results, regularly saving 70% in machining time, reaching up to 90% in many cases. iMachining 3D automatically produces a complete, ready to run CNC program, with optimal cutting conditions, achieved by the expert knowledge-based Technology Wizard, to rough and rest rough an entire 3D part in a single operation. iMachining 3D uses sophisticated analysis algorithms to determine the optimal order of its rough and rest rough toolpaths. Combined with its unique local machining feature, full-depth Step down, intelligent Step-up and smart positioning, iMachining 3D achieves the shortest possible cycle time for roughing and semi-finishing of molds, complex 3D parts and 3D prismatic parts. iMachining 3D provides a complete machining solution when combined with other SolidCAM technologies, such as 3D HSM for finishing molds and complex 3D parts or iMachining 2D for finishing 3D prismatic parts. Utilizing Proven iMachining 2D & Technology Wizard Algorithms for Roughing and Semi-finishing of Molds, Complex 3D Parts and 3D Prismatic Parts iMachining 3D is a Must-Have! ù Quick solid geometry selection and automatic target model protection ù Optimized machining of each Z-Step, using proven iMachining 2D technology ù Deep roughing with the whole flute length, resulting in shorter cycle times and increased tool life ù Rest material machining in small upward steps, optimized for constant scallop height, further shortens cycle time ù Intelligent localized machining and optimal ordering eliminates retracts and long position moves, producing the shortest times in the industry ù A dynamically Updated Stock model and "Cut only the Rest material" mode eliminates all air cutting ù Toolpath automatically adjusts to avoid collisions between the tool holder and Updated Stock model, at every stage of the machining process iMachining 3D
www.solidcam.com 7 iMachining 3D for Prismatic Parts Programming times for prismatic parts are drastically reduced with iMachining 3D. In a single operation, rough and rest rough an entire 3D prismatic part that includes any number of pockets and islands, without chaining or sketching a single contour. With just the solid geometry and cutting tool as input, iMachining 3D calculates the rest - automatically and optimally. Ɓ SolidCAM has enabled us to get the time down on downtime! It’s allowed much more synergy going from one complex product to the next, more so if you have a complete new set-up on tooling. We need to make sure that from one set-up to the next that the downtime is as minimal as possible.” Shaun Palmer, Director, Oracle Precision Ltd Ɓ Growth at the company is continuing at a very healthy rate with an emphasis on lean manufacturing. The introduction of SolidCAM has contributed to this expansion, enabling the company to manufacture more complex parts in a shorter lead time, raising throughput, and maximizing the productivity of our machines." Dan Patrick, Big Bear Plastics SolidCAM – The Solid Platform for Manufacturing
SolidCAM – Overview 8 With the single-window integration, all machining operations can be defined, calculated and verified without leaving the SOLIDWORKS assembly environment. All 2D and 3D geometries used for machining are fully associative to the SOLIDWORKS design model. If you make any changes to your SOLIDWORKS model, all of your CAM operations will be automatically updated. SolidCAM + SOLIDWORKS is scalable for all CNC machine types and applications. The integrated CAD/CAM Solution, is available from SolidCAM, as a bundle-package. Major Benefits of SolidCAM seamlessly integrated in SOLIDWORKS: ù SOLIDWORKS look and feel through seamless single window integration – with full support for modern 4K displays ù Full associativity: toolpaths automatically update when the SOLIDWORKS model changes ù SolidCAM works in the SOLIDWORKS assembly mode to define fixtures, tooling and vices The complete, ‘Best-in-Class’ CAM Suite for Profitable CNC-Programming in SOLIDWORKS CAD INTEGRATION
www.solidcam.com 9 Customers rave about SolidCAM's integration in SOLIDWORKS Ɓ This approach shortens the learning curve for programmers, offers greater geometry editing and manipulation power to manufacturing and provides a common tool for supporting interaction between designers and machinists.” Ɓ If changes are made on the manufacturing side, we capture them on both the design side and the manufacturing side because SOLIDWORKS and SolidCAM are fully associative.” Ɓ The integrated approach facilitates discussion and resolution of manufacturing issues because everyone is working with the same model and modeler. We communicate issues and features a lot better working with an integrated system.” Ɓ The integrated approach has a lot of advantages, including saving time, accessing a single geometry file, and using the intelligence of our design data in a more efficient, systematic way.” Ɓ SolidCAM is the Swiss pocket knife for machining. With the modules for the 2.5D, 3D, simultaneous 5-axis machining and rotary milling, all daily machining tasks can be done quickly – from the complex drilling pattern to the most demanding 5-axis impeller. Program the part, simulate and off you go on the machine. The software delivers, what it has promised!” You Never Have to Leave the SOLIDWORKS Window! Ɓ Since loading the SolidCAM trial version integrated in SOLIDWORKS, I’ve been able to program complex parts and run them without concern. The machine seems to run smoother than before, cutters last longer and confidence levels are high. I am able to train others here to use SolidCAM with ease. The software is pretty self-explanatory and the tutorials are easy to follow.” Ɓ The tight integration with SOLIDWORKS makes my design-to-production life cycle easy and fast. The SolidCAM support team is rock solid. I do some pretty complex 4-axis production projects and SolidCAM handles them very nicely.” SolidCAM – The Future of CAM
SolidCAM – Overview 10 ABOUT SOLIDCAM With close to 40 years of experience in the development and support of SolidCAM, we have created the most powerful CAM solution that takes your CNC machines to maximum productivity. Founded in 1984, SolidCAM's strategy of integrating with the most popular CAD systems has created tremendous growth and established SolidCAM as the ultimate solution for integrated CAM systems. SolidCAM's Add-ins for SOLIDWORKS, Solid Edge and Inventor provide seamless, single-window integration and full associativity to their design models. OUR MISSION In today's world of manufacturing, productivity counts, and every CNC-machine must be utilized to the maximum. SolidCAM provides the ability to drive CNC machines in the most efficient and productive way. In 2011, we launched the revolutionary iMachining, taking the machining industry to a new level. Still today, the patented iMachining technology offeres tens of thousands of users unique, amazing benefits, including more than 70% faster machining times and dramatically increased tool life. In addition, iMachining's patented Technology Wizard guides machinists all over the world to perfect machining results on every single part. SolidCAM is the perfect solution for multi-tasking machining needs, with the ultimate in programming flexibility and configurability. With full channel synchronization, you can optimally program multi-turret THE SOLIDCAM ADVANTAGE ù Easiest-to-use CAM system with short learning curve ù Seamlessly integrated in SOLIDWORKS, Solid Edge and Inventor, with extensive import of all common CAD data formats ù Patented iMachining – amazing and unique technology ù The leading integrated CAD/CAM solution that can control the most complex Mill-Turn & Swiss-Type CNC-machines ù SolidCAM supports Hybrid Manufacturing – combining 3D Metal printing with CNC Manufacturing and multi-spindle operations, then watch SolidCAM's simulation of your part being machined in multiple stages. SolidCAM best supports Swiss-Type and MillTurn machines, including multi-channel synchronization. SolidCAM's large customer base spans across all industries including aerospace, automotive, electronics, medical, optics, energy, mold making, prototyping, and more. SolidCAM customers include Job Shops, medium size Engineering and Manufacturing companies, large Aerospace and Automotive companies as well as technical colleges and vocational institutions. We believe that the perfect CAM solution involves both, the best software and the best support. SolidCAM's technical and postprocessor support, appreciated by tens of thousands of our customers, is a core philosophy of our company and is routinely enhanced to provide maximum service to our customers. ABOUT SOLIDCAM
www.solidcam.com 11 ® SOLIDCAM TECHNOLOGY PARTNERS Our worldwide cooperation with a large number of leading suppliers of CNC machine tools, CNC controllers, cutting tools, tool holders, fixtures and clamping, as well as toolpath verification and tool data integrators, has great benefits for SolidCAM's large customer base. For a more complete listing, please visit www.solidcam.com SolidCAM – The Solid Platform for Manufacturing
Control. Monitor. Maximize Productivity. ƁMy personal goal was to be able to program all CNC machining operations consistently with a single CAM system. The biggest challenge here was to bring the Swiss-type lathes on board. Thanks to the extensive support provided by SolidCAM, that also worked out wonderfully!” Steffen Rudischhauser | Managing Director Rudischhauser Surgical Instruments & Implants Manufacturing GmbH | rudischhauser.com ƁWhat matters to us are the structure and quality of the generated CNC programs that go to the machine, as well as how quickly and easily they can be generated. The service at SolidCAM is unparalleled. The technicians have done a great job with the post-processors for our complex Bumotec machines. And if we ever have a problem, someone from the support team is immediately offering help. These days, that isn’t a given; it’s unique!" Stjepan Matacun | Production Manager Stuckenbrock Medizintechnik GmbH © 2025 SolidCAM Ltd. All brand names and trademarks are property of their respective owners. Errors and technical changes reserved. V141/02.25 www.solidcam.com ƁCNC programming with SolidCAM enables us to produce much more efficiently on our sliding headstock automatic lathes. Particularly when manufacturing prototypes, changes can be made directly on the model and strategies can be effectively adapted with reference to the CAD model. Checking for collisions or machine limits via the advanced machine simulation is particularly valuable for us. It enables us to check material removal, approach and retreat movements of the tools and if the tool clamping is correct. We effectively avoid programming errors and have experienced a substantial cost reduction." Waldemar Böshans | CAM-Programming DOPPKON GmbH & Co. KG | doppkon.de
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